StressON Engineering

Production Monitoring Sensor

Machine Monitoring Sensor

Features

Feature 1

Dual mode operation

Capable of working in both online and offline modes.

Feature 2

Real-Time Monitoring

Real-time production monitoring for improved operational efficiency.

Feature 3

Chart Representation

Visualize metrics and trends for better decision-making with intuitive charts.

Feature 4

Excel Data Export

Customizable reporting and in-depth analysis through easy data export.

Feature 5

Wi-Fi Integration

Reliable connectivity and seamless data transmission using Wi-Fi.

Feature 6

Multiple User Access

Collaborate with team members through diverse access levels.

Feature 7

USB Connectivity

Convenient USB pin for flexible power connectivity options.

Specifications

Specification 1

Detection Range: 5 mm to 50 mm

Accurately detect objects within this range, providing flexibility for various measurements.

Specification 2

Battery: 36 Hrs of Power

The sensor can operate on battery power for up to 36hrs before needing a recharge or replacement.

Specification 3

Power Consumption: 200 mAh

The sensor consumes 200 milliampere-hours of current, ensuring energy efficiency.

Specification 4

Wi-Fi Range: 30 meters

The sensor can connect to a Wi-Fi network within a 30-meter range for wireless data transmission.

Specification 5

Object Detection Delay: 0.5 seconds

The sensor requires the object to remain in the detection zone for at least 0.5 seconds to trigger detection.

Specification 6

Waterproof Rating: IP55

The sensor is protected against dust and water jets, making it suitable for harsh environments.

Specification 7

Power Supply: 5V DC via microUSB

Powered by a 5V direct current input through a microUSB connection for versatile power options.

Specification 7

IR Photoelectric Sensor

Suitable for detecting both metallic and non-metallic objects.

Specification 7

Proximity Sensor

Suitable for detecting metallic objects and high speed process.

Product Comparison

StressOn Meter Image

StressOn Meter

  • Accuracy: Good
  • Online Excel sheet log: Yes
  • External power supply: 48 hrs battery optional
  • Installation: Easy
  • Realtime updation: Yes
  • Chart representation: Yes
  • Multiple user access: Yes
  • Operator Performace: Yes
Manual Meter Image

Manual Meter

  • Accuracy: Low
  • Online Excel sheet log: No
  • External power supply: No
  • Installation: Complicated
  • Realtime updation: No
  • Chart representation: No
  • Multiple user access: No
  • Operator Performace: No
Digital Meter Image

Digital Meter

  • Accuracy: Good
  • Online Excel sheet log: No
  • External power supply: Required
  • Installation: Complicated
  • Realtime updation: No
  • Chart representation: No
  • Multiple user access: No
  • Operator Performace: No

Applications

Production Monitoring

Focuses on providing real-time visibility into machine performance, Overall Equipment Effectiveness (OEE), downtime, and historical reporting. This helps manufacturers optimize their production processes and improve efficiency.

Condition Monitoring

Real-time tracking of machine health and status, allowing maintenance managers and engineers to respond proactively to potential issues before they lead to machine failure or production downtime.

Predictive Maintenance

Uses machine data to diagnose, predict, and prevent potential failures, increasing equipment uptime. This predictive approach avoids the need for physical sensors by leveraging historical data and algorithms.

Process Optimization

Aimed at improving workflows and production processes based on real-time insights. This empowers operators and process engineers to implement adjustments that enhance production efficiency and product quality.

Industry-Specific Applications:

Common Manufacturing Sectors Mentioned:

Work Applications

Injection Moulding

Injection Moulding

In this application, we can collect the following data:

  • Downtime
  • Output count
  • Quality Defects
  • Operator performance

Assembly Line

Assembly Line

In this application, we can collect the following data:

  • Downtime
  • Output count
  • Quality Defects
  • Product and operator performance
  • Effectiveness

Welding Stations

Welding Stations

In this application, we can collect the following data:

  • Downtime
  • Output count
  • Operator performance

Metal Fabrication Stations

Metal Fabrication Stations

In this application, we can collect the following data:

  • Downtime - No material, Maintenance, Mold defective
  • Output count
  • Cycle time
  • Operator performance

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